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Port Botany Industrial Container Yard

Port Botany Project - Click to enlarge (54KB)In October 2003, Polyroad stabilisation was carried out in an industrial estate within Port Botany, New South Wales. The site involves the movement of road freight and 40 foot shipping containers within a confined industrial allotment. A 40 tonne industrial forklift is used for all container movements.

The estate consists of varying granular materials that include recycled concrete and asphalt products. Exposure to wet weather and tidal high water table has traditionally caused havoc with accessibility for the large number of semi-trailers and forklift movements.

Various pavement reconstruction options were considered by the client including heavy-duty reinforced concrete slabs. Of particular concern was the need to provide support for the extreme wheel loads of the forklift when loading and unloading laden 40 foot shipping containers. Axle loads of up to 70 tonnes were estimated for pavement design purposes.

50KBBecause the design life of the pavement was not required to be more than approximately five years, the option of incorporating Polyroad stabilisation of the existing pavement materials was preferred, particularly Polyroad's ability to significantly reduce moisture ingress and lessen the impact of capillary rise from high water tables. To reduce dust generated from severe tyre movements over a granular pavement, the site has been surfaced with approximately 60mm of asphaltic concrete.

The site will be monitored over the coming years with particular attention to any wet seasons that may be experienced and subsequent change to water table levels. The site will generate considerable interest as the axle loads that occur on a daily basis represent one of the most severe situations encountered within the transport infrastructure industry.

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